Crane Hooks: Forged Single & Double Hooks

Looking for forged crane hooks from a reliable supplier? Hanko supplies open-die forged single and double hooks for your overhead, gantry, portal, and metallurgical cranes. This page covers the forging process behind what we supply, material options, testing standards, and ordering process.

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Hanko supplies forged crane hooks to DIN 15401 (single hooks, 0.5–80 t) and DIN 15402 (double hooks, 80–500+ t). Materials include DG20Mn for standard service and 34CrMo4 or 35CrMoA for heavy-duty applications. Material certificates (for example EN 10204 3.1), magnetic particle inspection reports, and proof load test certificates are available on request. Custom hooks are produced from drawings.


Forged crane hooks with machined shank threads and smooth saddle, single and double hook types ready for shipment

 

Crane Hook Manufacturing Process

1. Material Selection

Material Application Tensile Strength (MPa) Yield Strength (MPa)
20# steel (DIN C22) Light-duty hooks ≤5 t 410–530 ≥245
DG20Mn (DIN 20Mn5) Standard hooks 5–80 t 500–650 ≥300
34CrMo4 Heavy-duty hooks 80–250 t 700–900 ≥500
35CrMoA Extra-heavy hooks 250 t+ 800–1000 ≥550
30CrNi3MoA Special application hooks 900–1100 ≥700

2. Forging

When you order hooks, they are open-die forged from a single billet. The forging process:

  • Heats the billet to 1150–1250°C
  • Shapes the hook profile using hydraulic press and die tools
  • Ensures grain flow follows the hook’s load-bearing contour
  • Achieves a minimum reduction ratio of 3:1 from billet to forging

You must ensure that welding, casting, or repair welding on any load-bearing section of your crane hook is prohibited by all major standards. For more on hook types and their applications, see our guide to crane hook types.

3. Heat Treatment

Process Specification Purpose
Normalizing Full hook: 160–200 HB Stress relief, uniform structure
Quenching & tempering Full hook: 200–280 HB Through-hardening for strength and toughness
Local hardening Shank thread and saddle fillet Wear and stress concentration resistance

Your heat treatment cycles are documented with temperature charts traceable to each heat number.

4. Machining

  • Shank thread: Turned and milled to standard metric or UN thread profiles
  • Thrust bearing seat: Machined to match the thrust bearing specification
  • Hook saddle: Smooth finishing to prevent rope wear
  • Pin hole: Bored to H7 tolerance for the hook pin

5. Inspection and Testing

Test Standard Scope
Chemical composition Spectrometer Per heat number
Mechanical properties Tensile, impact, hardness Per heat number
Magnetic particle (MT) DIN EN 10228 Saddle, shank fillet, thread root
Ultrasonic (UT) DIN EN 10228 For hooks ≥80 t or critical applications
Proof load test 1.25–2× rated load Each hook or batch sample per standard
Dimensional inspection CMM or calibrated tools Per drawing

 

Hook Types Available

Single Hooks (DIN 15401)

When you need single hooks, they are standard for your overhead and gantry cranes up to 80 t rated load. The single saddle design is simpler, lighter, and more economical.

  • Load range: 0.5–80 t
  • Shank diameters: 25–170 mm
  • Throat openings: 36–200 mm
  • Overall heights: 145–820 mm

For complete dimension data, see our crane hook size chart.

Single forged crane hook with polished shank, threaded end, and wide throat opening on inspection bench

Double Hooks (DIN 15402)

When you need double hooks, they are standard for your heavy-duty cranes from 80 t to 500+ t. The two-saddle design distributes your load more evenly and provides better stability for heavy lifts.

  • Load range: 80–500+ t
  • Shank diameters: 165–330+ mm
  • Throat openings: 190–380+ mm
  • Overall heights: 750–1420+ mm

Double crane hook with two saddles and central shank, machined and ready for proof load testing

Special Hook Designs

  • Laminated hooks: For foundry and high-temperature applications
  • Clevis-type hooks: With integrated clevis for direct sling attachment
  • Closed-eye hooks: For marine and offshore applications
  • Pneumatic/hydraulic hook release: For grab crane applications

For selection guidance, see our crane hook selection guide. For hook failure analysis, see our articles on crane hook failures and common crane hook failures.

 

How to Order Custom Crane Hooks

Parameter Description
Rated load Maximum lifting capacity
Hook type Single or double
Standard reference DIN 15401, DIN 15402, GB/T 10051, or custom
Material grade If specified, otherwise we recommend
Shank diameter Must match existing thrust bearing and nut
Throat opening Based on sling or shackle size
Thread specification Metric or UN thread
Overall height limit Available headroom
Proof load test multiplier 1.25×, 1.5×, or 2× (per standard or project requirement)
NDT requirements MT, UT, or both
Operating temperature For cold-region or hot-environment applications
Quantity Number of hooks
Drawing PDF or CAD

Ready to order forged crane hooks? Send your rated load, standard reference, shank diameter, and throat opening to Hanko. Our engineers will confirm the forging method, material, and heat treatment, then provide a quotation within 24 hours.

 

FAQ

What standards do Hanko crane hooks comply with?

Hanko supplies hooks to DIN 15401 (single hooks), DIN 15402 (double hooks), and GB/T 10051 (Chinese standard for forged crane hooks). You can also have hooks produced to FEM or custom specifications.

Do crane hooks come with proof load test certificates?

Proof load testing is performed at 1.25–2× the rated load (depending on the standard requirement) before shipment. Test certificates are available on request.

What NDT testing is performed on crane hooks?

Magnetic particle inspection (MT) is performed on the saddle, shank fillet, and thread root for all your hooks. Ultrasonic testing (UT) is additionally performed on hooks ≥80 t or when you specify it.

Can Hanko supply replacement crane hooks to match an existing thrust bearing?

Yes. Provide the shank diameter, thread pitch, and thrust bearing part number, and we will produce a hook with a matching shank. If you have hooks without drawings, send the old hook or a dimensional sketch.

Does Hanko export crane hooks to Russia and other target markets?

Yes. Hanko exports forged crane hooks to Russia, Kazakhstan, Uzbekistan, Turkey, Brazil, and other target markets. You can request localized documentation, material certificates (e.g. EN 10204 3.1), and packaging suited to your country’s import requirements. Contact Hanko with your destination country for specific logistics support.

If you have hook drawings or specifications ready, send them to Hanko for a technical review and quotation. For our full hook product range, visit the Crane Hooks product page. Hanko serves customers in Russia, Central Asia, the Middle East, Southeast Asia, South America, and other markets with complete export documentation.

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